Sample Projects

 

 

Lean Apparel Manufacturing Cell

 

 

PROBLEM:

  • An apparel manufacturer needed to cut cost and reduce cycle time.

SOLUTION:

  • Manufacturing assessment was performed and key projects identified.
  • Layout completed.
  • Cellular manufacturing process was implemented.

BENEFITS:

  • 54% increase in production.
  • Cycle time reduced from 4 weeks to 4 days.

The following layout shows one of three apparel cells.

The graphs below show the results achieved from actual production data. The graph on the left shows the production throughput while the graph on the right shows the cycle times.


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